In low-cost industrial automation scenarios, the primary focus is on handling routine data collection and simple control logic. For example, in a small-scale packaging line, the system needs to monitor sensor inputs for package dimensions and trigger conveyor belts or labeling machines accordingly. These tasks typically require processors with moderate clock speeds, such as dual-core or quad-core
For example, an IP65-rated industrial computer offers complete protection against dust (6) and can withstand low-pressure water jets from any direction (5). This makes it suitable for outdoor equipment monitoring stations where both dust and rain are concerns.
A packaging line might need 8 RS-232 ports for legacy label printers, 4 RS-485 ports for motor controllers, and 2 UART interfaces for environmental sensors. This creates complex interface management challenges that standard industrial computers often cannot address.
A commercial truck operating on gravel roads experiences continuous 2-5G vibrations across its chassis, with peak shocks exceeding 10G during severe impacts. Industrial control computers mounted in such environments must withstand these forces without performance degradation.
Industrial edge computing environments, such as automotive manufacturing and precision machining, demand millisecond-level response times. For instance, a robotic arm in an automotive assembly line requires sub-10ms latency to ensure precise positioning during welding operations. This necessitates CPU architectures with high clock speeds and multi-core designs capable of parallel task execution.